I work within defined limits for each feature. The thickness of the finished neck (fingerboard, spruce core and veneer covering) at the first fret is under 19mm. The thickness at the joint to the bowl is under 29mm. These are measurements for large lutes. I think that necks that are thicker will be uncomfortable. If thinner, the structural integrity will be threatened. Naturally this doesn't suit all lutenist. But I have found that compromise can be achieved by thoughtfully shaping the neck's contour.
With the rough neck material tack-glued to the front block and held level by the tabs, I drill a hole through the block and into the neck. Once a screw is inserted I scribe around the joint delineating the contour of the neck. With the contour marked on both ends it is a quick task to remove the excess wood, first with a larger plane and then finishing with a block plane and a thin steel scraper that can flex over the contour or with sandpaper.
I have never found it easy to apply veneer to the back of a lute neck. There are so many steps that are necessary to assure a good result. Perhaps I make it more difficult than it need be. I bandsaw my own veneer from 3 inch wide ebony boards that are sold as fingerboard stock for bass guitars. I finish the rough sawn pieces to a thickness of 1mm or a little less and bend them over a hot pipe using shaped cauls to ease the ebony into the proper curve.
Since the fingerboard stock is narrower than most lute necks it is necessary to use multiple pieces. I glue each on separately. Here the center piece is strapped down with elastic tape while the glue dries.
Removing the glue squeeze-out is done after the glue dries.
I apply a wet strip of cloth to the edge of the veneer and leave it to soften the glue for a few minutes. Then I run a hot knife along the edge. Any dried squeeze-out is liquified and can be wiped off.
The two edge pieces are bent and glued in place in the same way.
There is one last detail. I like the edges of my
necks to have a substantial roundness. This is difficult to do with veneer because there is always the risk of it splitting when it is forced over a rounded edge. I solve the problem by planing the edges of the neck flat and adding strips of ebony. These are then contoured flush with the veneer surface. The strip on the right side is still "as glued" while the one on the left is finished.
When the fingerboard is glued on there is a solid edge of ebony that can be nicely rounded.
Next time I will describe my technique for cambering the fingerboard.
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